MatCom-ComMat: Materials Compounds from Composite Materials for Applications in Extreme Conditions
The main scope of the RTG relates to the development, characterization and modelling of novel, revolutionary multi-phase composite systems capable of withstanding temperatures substantially beyond 1300°C and harsh environmental conditions (e.g., oxidative, corrosive, erosive atmospheres) as far as mechanical behaviour, environmental resistance and durability are concerned. This will be achieved via a materials combination consisting of metallic/intermetallic alloys based on refractory metal silicide systems (e.g. Mo-Si-B-X, X = Nb, Fe, Ti, Hf…) as substrates and polymer-derived ceramic nanocomposites based on Si(M)CY (M = B, Zr, Hf and Y = O, N) as materials of choice for graded coatings. The metallic/intermetallic alloys may provide adequate deformability and toughness at ambient temperatures combined with excellent high-temperature microstructural stability and creep resistance, whereas the graded polymer derived ceramic nanocomposite coatings will also offer self-healing capability in addition to extremely low intrinsic thermal conductivities and excellent stability in aggressive operation conditions, respectively. Beside their unique property combinations, the two materials classes are highly attractive because of the possibility to adjust their coefficients of thermal expansion to perfectly match one another and consequently to keep thermomechanical stresses in the target multi-layered systems at a minimum. This may give rise to an extended lifetime of components in foreseen application.
Projects
- Project 1: Single-Source Precursor Synthesis of Ceramic Nanocomposites for (Ultra)High-Temperature Applications
- Project 2: Preparation of Ceramic Coatings Based on Ultrahigh-Temperature Ceramic Nanocomposites
- Project 3: Characterization of Materials Compounds from Composite Materials
- Project 4: Thermomechanical Properties of Ceramic-Nanocomposite-Based Monoliths and Coatings
- Project 5: High-Temperature Oxidation Behavior of Ceramic Coatings Based on Polymer-Derived Ceramic Nanocomposites
- Project 6: Evolution of Mechanical Properties of Coating Systems during Exposure at High Temperature
- Project 7: High-Temperature Stability in Harsh Environments
- Project 8: Evaluation of Additive Manufacturing for RM-Si(-B-X) Based Substrates
- Project 9: Phase-Field Simulations of Multiphase Microstructure Evolution in Binary and Ternary Mo-Ti-Si-(B) Systems
- Project 10: Small-Scale Deformation and Failure
- Project 11: Thermodynamics, kinetics and constitution in the Mo-Ti-Si(-B) system
- Project 12: Ab-initio Calculations of Bulk and Interface Properties at High Temperatures
- Project 13: High Temperature Creep and Fatigue of Novel COMMAT System (2nd period)
| Name | Institute | |||
|---|---|---|---|---|
| Prof. | Heilmaier, Martin | Spokesperson | Institute for Applied Materials (KIT) | |
| Prof. | Riedel, Ralf | Co-Spokesperson | Department of Materials and Earth Sciences (TUD) | |
| Prof. | Albe, Karsten | Department of Materials and Earth Sciences (TUD) | ||
| PD | Galetz, Mathias | DECHEMA-Forschungsinstitut (DFI) | ||
| Prof. | Kleebe, Hans-Joachim | Department of Materials and Earth Sciences (TUD) | ||
| Dr. | Lepple, Maren | DECHEMA-Forschungsinstitut (DFI) | ||
| Prof. | Nestler, Britta | Institute for Applied Materials (KIT) | ||
| Prof. | Oechsner, Matthias | Staatliche Materialprüfungsanstalt Darmstadt (TUD) | ||
| Prof. | Pundt, Astrid | Institute for Applied Materials (KIT) | ||
| Prof. | Schwaiger, Ruth | Institut für Energie- und Klimaforschung (former KIT, now FZJ) | ||
| Prof. | Seifert, Hans Jürgen | Institute for Applied Materials (KIT) | ||
| Prof. | Xu, Bai-Xiang | Department of Materials and Earth Sciences (TUD) |
| Name | Project | Institute | ||
|---|---|---|---|---|
| M.Sc. | Bernauer, Jan | P1, PhD student | Department of Materials and Earth Sciences (TUD) | |
| M.Sc. | Kredel, Samuel Aeneas | P2, PhD student | Department of Materials and Earth Sciences (TUD) | |
| M.Sc. | Thor, Nathalie | P3, PhD student | Department of Materials and Earth Sciences (TUD) | |
| M.Sc. | Yang, Yangyiwei | P4, PhD student | Department of Materials and Earth Sciences (TUD) | |
| M.Sc. | Fathidoost, Mozhdeh | P4, assoc. PhD student | Department of Materials and Earth Sciences (TUD) | |
| M.Sc. | Petry, Nils-Christian | P5, PhD student | DECHEMA-Forschungsinstitut (DFI) | |
| M.Sc. | Filipovic, Jurica | P6, PhD student | Staatliche Materialprüfungsanstalt Darmstadt (TUD) | |
| Dr. | Kontermann, Christian | P6, assoc. PostDoc | Staatliche Materialprüfungsanstalt Darmstadt (TUD) | |
| M.Sc. | Beck, Katharina | P7, PhD student | DECHEMA-Forschungsinstitut (DFI) | |
| Dr. | Ulrich, Anke Silvia | P7, assoc. PostDoc | DECHEMA-Forschungsinstitut (DFI) | |
| M.Sc. | Hinrichs, Frauke | P8, PhD student | Institute for Applied Materials (KIT) | |
| Dr. | Schliephake, Daniel | P8, assoc. PostDoc | Institute for Applied Materials (KIT) | |
| M.Sc. | Eusterholz, Michael | P8, assoc. PhD student | Institute for Applied Materials (KIT) | |
| M.Sc. | Cai, Yuhan | P9, PhD student | Institute for Applied Materials (KIT) | |
| Dr. | Kellner, Michael | P9, assoc. PostDoc | Institute for Applied Materials (KIT) | |
| M.Sc. | Winkens, Georg | P10, PhD student | Institute for Applied Materials (KIT) | |
| M.Sc. | Czerny, Andreas | P11, PhD student | Institute for Applied Materials (KIT) | |
| M.Sc. | Kasdorf, David Sebastian | P12, PhD student | Department of Materials and Earth Sciences (TUD) |
Publications
2022
A diffuse-interface model of anisotropic interface thermal conductivity and its application in thermal homogenization of composites
Yang, Y.; Fathidoost, M.; Oyedeji, T. D.; Bondi, P.; Zhou, X.; Egger, H.; Xu, B.-X.
2022. Scripta materialia, 212, Article no: 114537. doi:10.1016/j.scriptamat.2022.114537
Yang, Y.; Fathidoost, M.; Oyedeji, T. D.; Bondi, P.; Zhou, X.; Egger, H.; Xu, B.-X.
2022. Scripta materialia, 212, Article no: 114537. doi:10.1016/j.scriptamat.2022.114537
Validated dimensionless scaling law for melt pool width in laser powder bed fusion
Yang, Y.; Großmann, A.; Kühn, P.; Mölleney, J.; Kropholler, L.; Mittelstedt, C.; Xu, B.-X.
2022. Journal of materials processing technology, 299, Article no: 117316. doi:10.1016/j.jmatprotec.2021.117316
Yang, Y.; Großmann, A.; Kühn, P.; Mölleney, J.; Kropholler, L.; Mittelstedt, C.; Xu, B.-X.
2022. Journal of materials processing technology, 299, Article no: 117316. doi:10.1016/j.jmatprotec.2021.117316
Oxidation resistance of ZrB2-based monoliths using polymer-derived Si(Zr,B)CN as sintering aid
Petry, N.-C.; Ulrich, A. S.; Feng, B.; Ionescu, E.; Galetz, M. C.; Lepple, M.
2022. Journal of the American Ceramic Society. doi:10.1111/jace.18473
Petry, N.-C.; Ulrich, A. S.; Feng, B.; Ionescu, E.; Galetz, M. C.; Lepple, M.
2022. Journal of the American Ceramic Society. doi:10.1111/jace.18473
2021
3D‐multilayer simulation of microstructure and mechanical properties of porous materials by selective sintering
Zhou, X.; Yang, Y.; Bharech, S.; Lin, B.; Schröder, J.; Xu, B.-X.
2021. GAMM-Mitteilungen, 44 (4, SI), e202100017. doi:10.1002/gamm.202100017
Zhou, X.; Yang, Y.; Bharech, S.; Lin, B.; Schröder, J.; Xu, B.-X.
2021. GAMM-Mitteilungen, 44 (4, SI), e202100017. doi:10.1002/gamm.202100017
Heterogeneous equilibria in the systems Mo-Si-Ti and Mo-Si-Ti-B
Czerny, A.; Rohde, M.; Hausner, C.; Seifert, H. J.
2021, Oktober 7. Intermetallics (2021), Staffelstein, Deutschland, 4.–8. Oktober 2021
Czerny, A.; Rohde, M.; Hausner, C.; Seifert, H. J.
2021, Oktober 7. Intermetallics (2021), Staffelstein, Deutschland, 4.–8. Oktober 2021
Heterogeneous phase equilibria in the Mo-Si-Ti system
Czerny, A.; Rohde, M.; Hausner, C.; Seifert, H. J.
2021, September 16. European Congress and Exhibition on Advanced Materials and Processes (EUROMAT 2021), Online, 13.–17. September 2021
Czerny, A.; Rohde, M.; Hausner, C.; Seifert, H. J.
2021, September 16. European Congress and Exhibition on Advanced Materials and Processes (EUROMAT 2021), Online, 13.–17. September 2021
Microstructural and Chemical Constitution of the Oxide Scale formed on a Pesting-Resistant Mo-Si-Ti Alloy
Obert, S.; Kauffmann, A.; Seils, S.; Boll, T.; Kauffmann-Weiss, S.; Chen, H.; Anton, R.; Heilmaier, M.
2021. Corrosion science, 178, Art.-Nr. 109081. doi:10.1016/j.corsci.2020.109081
Obert, S.; Kauffmann, A.; Seils, S.; Boll, T.; Kauffmann-Weiss, S.; Chen, H.; Anton, R.; Heilmaier, M.
2021. Corrosion science, 178, Art.-Nr. 109081. doi:10.1016/j.corsci.2020.109081
Nanoparticle Tracing during Laser Powder Bed Fusion of Oxide Dispersion Strengthened Steels
Yang, Y.; Doñate-Buendía, C.; Oyedeji, T. D.; Gökce, B.; Xu, B.-X.
2021. Materials, 14 (13), Article no: 3463. doi:10.3390/ma14133463
Yang, Y.; Doñate-Buendía, C.; Oyedeji, T. D.; Gökce, B.; Xu, B.-X.
2021. Materials, 14 (13), Article no: 3463. doi:10.3390/ma14133463
Protective Diffusion Coatings on Refractory Metals
Beck, K.; Ulrich, A. S.; Galetz, M. C.
2021. Materials Science and Technology: Technical Meeting and Exhibition (MS&T 2021), Colombus, USA, 17.–21. Oktober 2021
Beck, K.; Ulrich, A. S.; Galetz, M. C.
2021. Materials Science and Technology: Technical Meeting and Exhibition (MS&T 2021), Colombus, USA, 17.–21. Oktober 2021
Flexible Powder Production for Additive Manufacturing of Refractory Metal-Based Alloys
Hinrichs, F.; Kauffmann, A.; Schliephake, D.; Seils, S.; Obert, S.; Ratschbacher, K.; Allen, M.; Pundt, A.; Heilmaier, M.
2021. Metals, 11 (11), Article no: 1723. doi:10.3390/met11111723
Hinrichs, F.; Kauffmann, A.; Schliephake, D.; Seils, S.; Obert, S.; Ratschbacher, K.; Allen, M.; Pundt, A.; Heilmaier, M.
2021. Metals, 11 (11), Article no: 1723. doi:10.3390/met11111723
Flexible powder production for additive manufacturing of refractory metal alloys
Hinrichs, F.; Schliephake, D.; Seils, S.; Obert, S.; Kauffmann, A.; Ratschbacher, K.; Allen, M.; Heilmaier, M.
2021. Intermetallics (2021), Staffelstein, Deutschland, 4.–8. Oktober 2021
Hinrichs, F.; Schliephake, D.; Seils, S.; Obert, S.; Kauffmann, A.; Ratschbacher, K.; Allen, M.; Heilmaier, M.
2021. Intermetallics (2021), Staffelstein, Deutschland, 4.–8. Oktober 2021
Protective Chromium Diffusion Coatings on Refractory Metals
Beck, K.; Ulrich, A. S.; Hinrichs, F.; Heilmaier, M.; Galetz, M. C.
2021. European Congress and Exhibition on Advanced Materials and Processes (EUROMAT 2021), Online, 13.–17. September 2021
Beck, K.; Ulrich, A. S.; Hinrichs, F.; Heilmaier, M.; Galetz, M. C.
2021. European Congress and Exhibition on Advanced Materials and Processes (EUROMAT 2021), Online, 13.–17. September 2021
Investigation of the Oxidation Resistance of ZrB2-based Monoliths Using Polymer-Derived Si(Zr,B)CN as Sintering Aid
Petry, N.-C.; Ulrich, A. S.; Feng, B.; Ionescu, E.; Galetz, M. C.; Lepple, M.
2021. European Congress and Exhibition on Advanced Materials and Processes (EUROMAT 2021), Online, 13.–17. September 2021
Petry, N.-C.; Ulrich, A. S.; Feng, B.; Ionescu, E.; Galetz, M. C.; Lepple, M.
2021. European Congress and Exhibition on Advanced Materials and Processes (EUROMAT 2021), Online, 13.–17. September 2021
Protective Aluminum and Chromium Diffusion Coatings for Refractory Metals at High Temperature Exposure
Ulrich, A. S.; Beck, K.; Galetz, M. C.
2021. Intermetallics (2021), Staffelstein, Deutschland, 4.–8. Oktober 2021
Ulrich, A. S.; Beck, K.; Galetz, M. C.
2021. Intermetallics (2021), Staffelstein, Deutschland, 4.–8. Oktober 2021
The Creep and Oxidation Behaviour of Pesting-Resistant -Containing Eutectic-Eutectoid Mo-Si-Ti Alloys
Obert, S.; Kauffmann, A.; Pretzler, R.; Schliephake, D.; Hinrichs, F.; Heilmaier, M.
2021. Metals, 11 (1), Art.-Nr.: 169. doi:10.3390/met11010169
Obert, S.; Kauffmann, A.; Pretzler, R.; Schliephake, D.; Hinrichs, F.; Heilmaier, M.
2021. Metals, 11 (1), Art.-Nr.: 169. doi:10.3390/met11010169
2020
Characterisation of the oxidation and creep behaviour of novel Mo-Si-Ti alloys
Obert, S.; Kauffmann, A.; Heilmaier, M.
2020. Acta materialia, 184, 132–142. doi:10.1016/j.actamat.2019.11.045
Obert, S.; Kauffmann, A.; Heilmaier, M.
2020. Acta materialia, 184, 132–142. doi:10.1016/j.actamat.2019.11.045
On the chemical and microstructural requirements for the pesting-resistance of Mo-Si-Ti alloys
Obert, S.; Kauffmann, A.; Seils, S.; Schellert, S.; Weber, M.; Gorr, B.; Christ, H.-J.; Heilmaier, M.
2020. Journal of materials research and technology, 9 (4), 8556–8567. doi:10.1016/j.jmrt.2020.06.002
Obert, S.; Kauffmann, A.; Seils, S.; Schellert, S.; Weber, M.; Gorr, B.; Christ, H.-J.; Heilmaier, M.
2020. Journal of materials research and technology, 9 (4), 8556–8567. doi:10.1016/j.jmrt.2020.06.002
2019
Constitution, oxidation and creep of eutectic and eutectoid Mo-Si-Ti alloys
Schliephake, D.; Kauffmann, A.; Cong, X.; Gombola, C.; Azim, M.; Gorr, B.; Christ, H.-J.; Heilmaier, M.
2019. Intermetallics, 104, 133–142. doi:10.1016/j.intermet.2018.10.028
Schliephake, D.; Kauffmann, A.; Cong, X.; Gombola, C.; Azim, M.; Gorr, B.; Christ, H.-J.; Heilmaier, M.
2019. Intermetallics, 104, 133–142. doi:10.1016/j.intermet.2018.10.028
2017
Phase-field simulation of the microstructure evolution in the eutectic NiAl-34Cr system
Kellner, M.; Sprenger, I.; Steinmetz, P.; Hötzer, J.; Nestler, B.; Heilmaier, M.
2017. Computational materials science, 128, 379–387. doi:10.1016/j.commatsci.2016.11.049
Kellner, M.; Sprenger, I.; Steinmetz, P.; Hötzer, J.; Nestler, B.; Heilmaier, M.
2017. Computational materials science, 128, 379–387. doi:10.1016/j.commatsci.2016.11.049
2016
Large-scale phase-field simulations of ternary eutectic microstructure evolution
Steinmetz, P.; Hötzer, J.; Kellner, M.; Dennstedt, A.; Nestler, B.
2016. Computational materials science, 117, 205–214. doi:10.1016/j.commatsci.2016.02.001
Steinmetz, P.; Hötzer, J.; Kellner, M.; Dennstedt, A.; Nestler, B.
2016. Computational materials science, 117, 205–214. doi:10.1016/j.commatsci.2016.02.001
Phase-field simulations of spiral growth during directional ternary eutectic solidification
Hötzer, J.; Steinmetz, P.; Jainta, M.; Schulz, S.; Kellner, M.; Nestler, B.; Genau, A.; Dennstedt, A.; Bauer, M.; Köstler, H.; Rüde, U.
2016. Acta materialia, 106, 249–259. doi:10.1016/j.actamat.2015.12.052
Hötzer, J.; Steinmetz, P.; Jainta, M.; Schulz, S.; Kellner, M.; Nestler, B.; Genau, A.; Dennstedt, A.; Bauer, M.; Köstler, H.; Rüde, U.
2016. Acta materialia, 106, 249–259. doi:10.1016/j.actamat.2015.12.052
2015
A phase-field study on the formation of the intermetallic AlAu phase in the Al-Au system
Wang, F.; Nestler, B.
2015. Acta materialia, 95 (2), 65–73. doi:10.1016/j.actamat.2015.05.002
Wang, F.; Nestler, B.
2015. Acta materialia, 95 (2), 65–73. doi:10.1016/j.actamat.2015.05.002
A method for coupling the phase-field model based on a grand-potential formalism to thermodynamic databases
Choudhury, A.; Kellner, M.; Nestler, B.
2015. Current opinion in solid state & materials science, 19 (5), 287–300. doi:10.1016/j.cossms.2015.03.003
Choudhury, A.; Kellner, M.; Nestler, B.
2015. Current opinion in solid state & materials science, 19 (5), 287–300. doi:10.1016/j.cossms.2015.03.003